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Renovation
of Moisture Damaged Masonary Walls |
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| 1. Causes, Analysis |
| Damp
walls and wet basements can be a nightmare for any
building owner. A specialist contractor using suitable
detection equipment is required for timely detection, as
inspection simply by feel or visual appearance does not
indicate the full extent of moisture migration. Renovation of existing structures
(or of new structures not incorporating a proper sealing
system) can involve complex problems that must be
assessed and defined by damage analysis. This analysis
should determine: :
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the direction
of moisture migration, i.e. whether upward or
lateral, |
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for buildings
with substructures, if ground water or
stratum water is leaking from soil into the
masonry, |
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if moisture
within the masonry is caused by attainment of
the dew point (i.e. condensate formation) and |
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if
hygroscopic salts in the masonry are causing
moisture attraction. |
Moisture damage can result
in destruction of mineral construction materials, mortar
decay, cracking and dislodging of rendering, plaster and
paint, salt depositing, increased heating costs,
bothersome odours, impaired living conditions and even
health hazards for occupants due to fungus growth.
Walls which have not been
waterproofed allow absorption and transport of water
through capillary passages. This water often contains
harmful water-soluble salts leached from the soil that
can damage the structure. These salts are generally
nitrates, sulphates and/or chlorides (the mixture
commonly referred to as saltpeter). Their hygroscopic
nature, i.e. ability to attract and hold air humidity and
moisture, aggravates the situation.
In periods of dry weather,
this absorbed water can evaporate, leaving the salts
behind. In subsequent periods of rain or high humidity,
the salts attract large quantities of water (only 8 g of
salt are required to bind 1 litre of water by hydration),
bringing back the problem.
In buildings without
basements, damp walls are frequently caused by a
nonexistant or defective horizontal moisture barrier,
allowing moisture conduction upwards by capillary action
through the mineral construction materials in the
structure. A new horizontal moisture barrier is required
in such cases. If saltpeter has deposited on the wall and
ceiling surfaces, the rendering or wall plaster affected
must be replaced.
In many older buildings
with basements, lateral moisture ingresss is encountered
as well. In such cases, the outer masonry surface must be
uncovered and sealed by appropriate means (e.g.
bitumenous or elastic coating materials) including a
protective backfill layer.
All money and effort
expended in renovation can be for naught if
state-of-the-art technology and engineering practice for
prevention of moisture migration are not followed. The
knowhow and experience of a specialist contractor are
essential for complete damage analysis and design of a
truly effective renovation programme.
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| 2 Renovation Methods For Prevention Of
Moisture Migration |
| 2.1 Replacement of
Masonry |
| Replacement
of the existing masonry, including a layer of bitumenised
felt, plastic membrane or metal sheeting within the new
masonry, provides a safe solution of the problem if
properly carried out. This renovation method however can
frequently cause cracking damage due to differential
settling and is very costly. In addition, the rooms or
building sec-tions involved cannot be used during the
procedure. |
| 2.2 Insertion of Steel
Sheeting |
| Insertion
of steel sheeting is a repair method with limited
applications. This method can be used only on masonry
walls incorporating a continuous horizontal joint; also
the horizontal seal created is above floor level.
Additional flanking measures are required. The masonry is
subjected to severe physical stress by the insertion
process. Here again, cracking due to differential
settling can be encountered. Various qualities of steel sheet can be used
(in accordance with the corrosion protection required)
ranging from simple chromium steel to stainless grades.
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| 2.3 Saw-Through
Procedure |
| In this
procedure the masonry is sawed through completely,
allowing installation of sealing sheet. The masonry is
then fixed in place by wedges and the void spaces are
pressure-grouted. The procedure can cause cracking due to
differantial settling if not carried out properly. Even
when properly conducted, the saw-through procedure is
timeconsuming and expensive. Here as well, additional
flanking measures are required. Widia chain saws can be
used only on masonry with a continuous horizontal joint.
For quarrystone or other irregular masonry (mixed
masonry), diamond saws are required. |
| 2.4 Electro-Osmotic
Procedures |
| Electro-osmotic
procedures require extensive, costly preliminary studies
prior to execution including analysis of the salts and
masonry type involved, and as well determination of the
presence of any electric cables, water lines, or other
metal objects in or near the wall, any of which rules out
the use of electro-osmotic procedures except for certain
limited applications. Electro-osmotic procedures do not
prevent moisture ingress as such but instead constantly
remove the moisture in the wall. The process is
electrically powered and thus is subject to interruption
in the event of power failures, etc. |
| 2.5 Injection Methods |
| Various
injection procedures are employed. They differ greatly in
the compositions of the materials used. |
| 2.5.1 Water Glass
Compounds |
| similar
to silification |
| 2.5.2 Silicification
Procedures |
| Water
glass compounds and silicification agents are only able
to penetrate masonry with low moisture content. The
density of these materials is greater than 1.0 g/l. These
materials are water-soluble, water-dilutable and thus
limited in their diffusion capability. The reaction time
of water glass mixtures is typically extremely short. At below-freezing temperatures
these materials cannot be processed due to low permeation
rates and possible damage to the structure if freezing.
The injection boreholes are relatively large (approx.
28mm in diameter). Silicification of quarrystone,
ventilated brick, honeycomb brick, etc. is not advisable
as their void spaces would have to be filled with cement
emulsion compounds prior to injection. In some cases the
masonry may require prewetting with a lime solution.
In addition these
materials tend to become brittle on solidification:
vibration or settlement can cause hairline cracks, again
permitting upward moisture migration. Depending on the
chemical composition of the salts in the masonry, heavy
surface depositing can be encountered.
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| 2.5.3 Synthetic Resin
Injection |
| 2.5.4 Synthetic
Elastomeric Resin Procedure |
| Injection
of nontoxic synthetic elastomeric compounds with
aromatic-free solvents provides a number of significant
advantages. Their low density (less than 0.9 kg/l)
ensures excellent permeation performance in even the
smallest capillary passages, even at masonry moisture
levels of over 50%. Sealing
by synthetic elastomeric compounds can be used for
quarrystone walls, ventilated brick, honeycomb brick,
hollow block brick, etc. Void space filling is not
required as the reaction does not begin until 6-10 weeks
after injection (depending on temperature and moisture
content) and the material is drawn from the void spaces
into the masonry.
The synthetic elastomeric
materials are made up of a combination of various
components such as impregnating agents, synthetic resins,
natural resins and synthetic oils. Their balanced
chemical composition makes them resistant to acids and
alkalines, nitrates, sulphates, chlorides, etc. and as
well to oxidation, biological attack, UV radiation and
below-freezing temperatures. They are thus fully suited
for use in areas with salty ground water (i.e. coastal
regions).
This material provides
further advantages: it allows air permeation in spite of
the hydrophobisation, does not promote condensate
formation and is not prone to embrittlement, retaining
full elasticity in the capillaries (i.e. vibrations and
similar stress types will not cause formation of new
hairline cracks).
Complete saturation
(impregnation) is ensured when the recommended amounts
are used. The simple gravity-feed injection process does
not interrupt use of the building and does not entail
structural alteration. The small diameter (16 mm) of the
injection boreholes ensures that static properties of the
structure are not adversely affected.
This simple,
easy-to-install system provides a long-lasting horizontal
seal which sets industry standards for state-of-the-art
technology.
NOTE: The dampness present
in the wall dries out gradually following renovation.
This drying-out period lasts approx. one month per
11.5 cm of wall thickness for all of the renovation
methods described here.
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